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RS-ProSort

RS-ProSort is RemaSawco’s complete and modular board handling system, designed to maximize value recovery, efficiency, and traceability throughout the entire production process. With seamless integration, intelligent product control, and full visibility from intake to finished package, RS-ProSort delivers a modern and efficient workflow for any sawmill.

The flexible and powerful system for modern board handling

RS-ProSort is RemaSawco’s complete board-handling system, developed for sawmills that want to maximize value recovery, efficiency, and traceability throughout the entire production flow. The system brings structure and control to green sorting, dry sorting, planing, and further processing by defining products, managing properties, and tracking boards and volumes in real time.

With its modular design, RS-ProSort can be tailored to the needs of any facility—from basic board tracking to full machine control. Thanks to open and standardized interfaces, the system can be combined with any machine supplier on the market, offering a complete and user-friendly solution from intake to finished package.

Together with RS-BoardScanner, even more opportunities open up for optimization, individual tracking, and smooth grade changes.

Seamless integration across the entire production flow

RS-ProSort is designed to integrate smoothly with both upstream and downstream systems. Production orders and production data can be transferred using standardized methods, streamlining administration, reducing potential error sources, and allowing full operational flexibility.

The system is optimized for integration with RemaSawco’s own products, but also provides standard interfaces for communication with systems from other suppliers.

System architecture

RS-ProSort consists of two primary layers:

  • PC layer – manages product setup, runs, rules, and reporting.
  • PLC layer – handles board tracking and machine control, supported by dedicated HMIs for easy monitoring and operation.

PC clients can be placed at any point along the line for optimal access during sorting, packaging, or supervision.

Features and benefits

Smart product definition and sorting

The system combines defined properties with measurement and optimization data to create product definitions that can then be cut and sorted according to your facility’s rules.

Full integration with RS-BoardScanner
  • Unified product setup
  • Shared rule structures
  • Optimized value recovery
  • Complete traceability — all the way to package number
Improved efficiency and uptime

RS-ProSort can be equipped with additional features such as:

  • Automated and faster grade changes
  • Downtime monitoring and analysis
  • Data transfer to external systems
  • Individual board identification and tracking to package level
Reporting that gives you control

An integrated reporting tool provides easy access to production figures, package statistics, and performance insights. With optional downtime analysis, operators gain valuable information to reduce interruptions and maximize output.

RS-ProSort – for a smarter, safer, and more value-driven flow

With RS-ProSort, you get a flexible and future-proof board-handling system that adapts to your production and provides the best possible foundation for efficient control, high product quality, and full traceability throughout the process.

Contact

For more information about this product, please contact our sales team.

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More information

The digital sawmill

RemaSawco’s goal is to have all products and systems interact seamlessly within the concept of The Digital Sawmill. This means that each component will not only perform its specific tasks, but also share its data with all other units. With this architecture, traceability and production supervision will be achieved, improving product value and efficiency for the end customer.
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